Pipeline Preheat and Post Heat Treatment Induction Heating Machine

• Customization: Available
• Type: Induction Heating Machine
• Certification: CE, ISO
• Model NO.: ACME-40/380
• Structure: Vertical Type
• Brand: Acme
• Power: 40kw/80kw
• Cooling Mode: Air Cooling
• Input: 380V 50/60Hz
• Resonant Frequency: 5kHz-100kHz
• Output Frequency: Auto Tracking
• Control Accuracy: 1%
• Efficiency: 95%
• Power Factor: 0.9
• Over Load Ability: 1.1 Rating, 1min
• Induction Heating Cable: Customed
• Induction Heating Blanket: Customed
• Communication: RS232/485
• Data Recorder: Yes
• Transport Package: Wood Packing
• Specification: 40Kw
• Trademark: ACME
• Origin: Jinan
• HS Code: 8514400090
• Production Capacity: 500 Units/Year

Product Description

ACME Series induction heating machine

Features:
1). Control core: the use of the world's most advanced high-speed digital signal processor (HDSP), and use the ACME developed special chip as an auxiliary processor.
2). A new generation of IGBT or MOSFET as the main inverter devices, combined with fast and efficient way to control the resonant inverter efficiency greater than 95%, the host power factor greater than 0.9.
3). Air-cooled, water-cooled or dual combination of making the device more suitable for a variety of industry applications.
4). Equipment using fast and efficient resonant all-digital control, so that it can adapt to various parameters of the sensor, work in the most efficient state. Full range of power built-in digital
Word type PID temperature control module, including user-programmable thermostat curve technology, built-in 2-way 6-channel temperature or temperature.
5). Built-in programmable engineering applications IO interfaces: analog output, analog input, IO and IO input output interface, RS232 or RS485 communication interface.
6). Communication interface can be connected to a dedicated data logger.
7). Power is adjusted by stepless adjustment method, can be adjusted from 0% to 100%, using a resolution of 0.1% or 0.01% Class level, stable output of 0.3%, or 0.025%.
8). Control interface using English display, the display using the 2.7 ", 5.5" or 7.0 ", depending on the application level to choose
9). Optional wired, or wireless controller away (with LED display).
10). Air-cooled equipment, machine design life of more than 12 years, water-cooled equipment (except water outside) design life of more than 8 years, waterway protection using rapid water flow detection setting protection.
Standard ACME series universal power supply specifications:
 

Item	Indicator	Remark
Output power adjustable range	1%-100%
Control accuracy	1%	Optional 0.1%
Resonant frequency tracking range	5KHz-100KHz	auto tracking resonant frequency
Output frequency tracking	auto
Efficiency	≥95%	include the output isolation transformer
Power factor	≥0.90	50% over at rated power
Input voltage	380VAC three phase
Input voltage fluctuation range	+20%, -30%	load
Over load ability	1.10 rating,1min
Cabinet protection level	IP23
Cooling mode	IGBT air cooling	induction coil water cooling
Environment temperature	-20ºC-40ºC	0-100% load
	40ºC-50ºC	Reduce the power to use
Environment humidity	≤95%	No condensing
Altitude	≤1500m	Reduce the power to use ≥1500m

The heating system configuration details
Medium-high frequency portable air cooled induction heating system configuration:
Model: ACME-20/380,ACME-40/380,ACME-60/380,ACME-80/380,ACME-160/380
Rating output power: 20KW/40KW/60KW/80KW/160KW
Rating input voltage: three phase 380VAC,50Hz/60Hz
Rating input current: 33A/67A/103A/133A/266(RMS)
Max output current: 2000A-5000A(RMS)
Load inductance range: 0.2-2.0uH(different inductance, different max output power)
Temporary load rate: 100%
Power factor >0.90
Resonant frequency: 5-100KHz automatic tracking, and other frequency range you need to reduce power to use.

Connection mode of induction cable and power supply: it can be connected to power equipment through imported aviation plug-in, and can be quickly connected.
Extension cable: an air-cooled extension cable with a length of 5m (imported air plug-in connection)
Air cooled induction heating cable: use air cooling induction heating cable (imported air plug-in connection)
Automatic temperature measurement and temperature control mode: built in digital intelligent PID constant temperature control, one way magnetic suction type K thermocouple temperature measurement. A 4-20mA infrared temperature measuring interface is built in (the user can choose infrared thermometer). Built in rs232/rs485 communication interface, networking use.
Manual temperature measurement method: two fluke contact temperature measuring instruments are equipped randomly for manual temperature measurement.
Power equipment connection: the manufacturer is equipped with a set of 35 square three-phase five wires with a length of 30 meters, which is used for 380V power connection between the power supply host and the user site.(optional)